Transfer Press Line
Fully Automatic Wall Bracket and Hanger Profile Production Line
A compact line that automatically combines an uncoiler, a straightening and feeding unit and a hydraulic transfer press around a single main frame, producing standard and heavy-duty wall bracket top parts and tray hanger profiles in all lengths from 100 to 600 mm from one coil and one die.
Step-by-Step Production Method
The Transfer Press Line is a monolithic system in which the uncoiler, straightening/feeding, punching, cutting and bending units are combined automatically on a single main frame. Parts are moved between stations by a 2-axis linear robot. Standard and heavy-duty wall bracket top parts in different lengths from 100 mm to 600 mm, and the tray hanger profiles used in threaded-rod ceiling systems, are produced from a single coil width and a single die set — just by changing the recipe on the screen. Any faults are signalled by warning lights.
Key Engineering Parameters
- Standard and heavy-duty wall bracket top parts and tray hanger profiles on one line
- All lengths from 100 to 600 mm from one coil and one die set
- Length changes via a digital recipe on the screen, with no mechanical adjustment
- Part transfer between stations by a position-controlled 2-axis linear robot with a rotating head
"A hydraulic line with robot transfer that produces all wall bracket top part and tray hanger profile lengths from 100 to 600 mm from one coil and one die, at 5–6 parts per minute."
Uncoiler
Straightener Feeder
Transfer Press
Engineering Features of the Wall Bracket and Tray Hanger Profile Production Line with Transfer Press
The YILSA Transfer Press Line is a monolithic system in which the uncoiler, straightening and feeding, punching, cutting and bending units are combined automatically on a single main frame. It fully automatically produces the standard and heavy-duty wall bracket top parts of cable support systems and the tray hanger profiles used in threaded-rod ceiling systems.
Because all lengths from 100 to 600 mm are produced from a single coil width and a single die set, there is no need to invest in a separate die for each length or to keep many coils in stock.
Uncoiling & Straightening
Coil sheet of up to 2,000 kg is fed from an uncoiler with hydraulic mandrel expansion into the straightening and feeding unit; the sheet is flattened and fed to the press stations in sync.
Punching, Cutting, Bending & Robot Transfer
The hydraulic transfer press punches the sheet, cuts it to the required length and bends it. Parts are moved between stations by a position-controlled 2-axis linear robot with a rotating head; the dies are made of 1.2379 Böhler steel at 60 HRC.
Digital Recipes & a Single Operator
Length changes are made with a digital recipe on the PLC + HMI screen, with no mechanical adjustment. The line produces 5–6 parts per minute from sheet up to 1.5 mm without human intervention. One supervisor is enough to run it, and the operator can look after other production lines at the same time.
Machines in the Line
Uncoiler
Mechanical and Hydraulic Uncoiler Machine for Coil Sheet
YILSA uncoilers (decoilers) are built in capacities from 300 kg to 10 tonnes, with a choice of coil widths and inner/outer diameters; in mechanical and hydraulic versions they feed any sheet coil into the production line in a controlled way.
This line uses the 2,000 kg model for coil widths up to 450 mm.
Straightener Feeder
Sheet Straightening and Feeding Unit
A unit that flattens sheet from the uncoiler with straightening rolls and feeds it with pinch rolls, in sync, to the next unit of the line (press, guillotine, roll former); built in different widths and thicknesses to suit the line.
This line uses the model without guillotine; the sheet is fed straight into the transfer press and cut in the press.
Transfer Press
Hydraulic Punching, Cutting and Bending Press with Robot Transfer
A hydraulic transfer press that combines punching, cutting and bending stations in one frame and moves the part with a 2-axis linear robot, producing standard and heavy-duty wall bracket top parts and tray hanger profiles in all lengths from 100 to 600 mm with a single die.